UV Protection for Welding Industry

Welder using UV protection in factory environment

Welding produces intense ultraviolet radiation that poses serious health risks to workers. Proper UV protection is not just recommended—it's an essential occupational health and safety requirement.

Understanding UV Radiation in Welding

The electric arc or plasma flame in welding processes generates intense ultraviolet radiation across all three UV spectrums:

UV-A (Long Wave)

Wavelength: 315-380 nm

Effects: Penetrates deep into skin, causes premature ageing and long-term damage

Our Protection: 90% blockage

UV-B (Medium Wave)

Wavelength: 280-315 nm

Effects: Causes sunburn, skin cancer, and immediate skin damage

Our Protection: 99% blockage

UV-C (Short Wave)

Wavelength: 100-280 nm

Effects: Most dangerous, causes severe burns and eye damage

Our Protection: 100% blockage

Common UV-Related Welding Injuries

Arc-Eye (Photokeratitis)

Many arc welders are familiar with the condition known as "arc-eye"—a sensation of sand in the eyes. This painful condition is caused by excessive UV exposure to unprotected eyes.

  • Symptoms appear 6-12 hours after exposure
  • Extreme pain and light sensitivity
  • Temporary vision loss possible
  • Repeated exposure can cause permanent damage

UV Burns (Welder's Flash)

Skin exposure to welding UV can result in severe burns, often without prior warning. The burn may not be felt until hours after exposure.

  • Similar to severe sunburn
  • Blistering and peeling
  • Increased cancer risk
  • Neck area particularly vulnerable

Long-Term Effects

Chronic UV exposure in welding environments can lead to serious long-term health consequences.

  • Skin cancer (melanoma)
  • Cataracts
  • Premature skin ageing
  • Immune system suppression

Critical Safety Note

Welders' necks are often unprotected and can develop cancerous tumours. Many welders focus on face protection but neglect other exposed skin areas, particularly the neck and arms.

Comprehensive UV Protection for Welders

Multi-Layer Protection Approach

  1. Primary Protection: Welding helmets and shields for face and eyes
  2. Secondary Protection: Protective clothing covering all skin
  3. Essential Protection: UV barrier cream on all exposed skin areas

Even with protective equipment, UV radiation can reflect off surfaces and reach exposed skin. This makes UV barrier cream an essential component of welder safety.

UV Cream Application for Welders

Before Work

  • Apply generously to all exposed skin
  • Pay special attention to neck area
  • Include ears, back of hands, and wrists
  • Allow 10 minutes for absorption

During Work

  • Reapply every 2-3 hours
  • Reapply after heavy sweating
  • Check for missed areas during breaks
  • Keep cream accessible at workstation

High-Risk Areas

  • Neck (front and back)
  • V-neck area of chest
  • Forearms and wrists
  • Any gap in protective clothing

UV and Chemical Interactions

Exposure to ultraviolet rays may increase the skin effects of some industrial chemicals commonly found in welding environments:

  • Coal tar compounds
  • Cresol compounds
  • Cutting fluids
  • Degreasing agents

This interaction makes UV protection even more critical in industrial welding environments.

Occupational Health & Safety Compliance

The use of welding barrier cream and UV protection cream on exposed skin is an essential part of your Occupational Health and Safety requirements. Employers have a legal obligation to:

  • Provide adequate UV protection equipment
  • Ensure UV barrier cream is available and used
  • Train workers on UV hazards
  • Monitor and enforce UV protection protocols
  • Maintain records of UV protection measures

Benefits of UV Protection Compliance

Reduced Injuries

Fewer UV-related injuries and time off work

Lower Costs

Reduced medical claims and compensation

Better Productivity

Healthier workers are more productive

Legal Protection

Compliance with OHS regulations

Protect Your Welding Team Today

Don't wait for UV injuries to impact your workforce. Implement comprehensive UV protection with our specialised welding barrier cream.

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